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Vapor Control

Marine Vapor Emission Control Systems

Our marine vapor control system is a complete package that integrates proven combustion and recovery systems, dock safety units (DSUs), vapor blower units, and control systems to provide unmatched, comprehensive support services that meet stringent marine regulations.

Overview

Efficient VOC Management and Marine Compliance

Our marine vapor control systems are designed to manage and control VOC emissions effectively during the loading and unloading of marine vessels, ensuring strict adherence to environmental and safety standards. Equipped with robust technology such as high-capacity vapor blowers, detonation arrestors, automated control systems, and USCG-certified components, these systems ensure safe, reliable, and compliant vapor management. With integrated dock safety units (DSUs), our solutions provide enhanced safety measures, overseeing real-time monitoring and emergency shutdown capabilities.
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Features

  • Dock Safety Units (DSUs): Vital for ensuring safe transfer operations, DSUs provide continuous monitoring and rapid response mechanisms.
  • USCG Certification: Our systems meet the U.S. Coast Guard's stringent certification standards for marine vapor control, ensuring compliance and operational credibility.
  • High-Capacity Vapor Blowers: Efficient handling of large vapor volumes, maintaining effective vapor control.
  • Detonation Arrestors: Prevent flame propagation, significantly enhancing safety during vapor handling.
  • Automated Control Systems: Enable precise control and monitoring of all vapor handling processes.
  • Spark-Resistant Construction: Built for safety and reliability in hazardous environments.
  • Variable Frequency Drives (VFDs): Offer dynamic adjustment of blower speed based on real-time pressure data for optimized performance.

Benefits

  • Marine Safety and Compliance: Fully equipped with DSUs and USCG certification for safe and compliant operations.
  • Environmental Protection: Captures and processes VOC emissions, ensuring adherence to stringent environmental regulations.
  • Operational Efficiency: Streamlines loading and unloading operations through advanced vapor control and management.
  • Enhanced Safety: Features such as detonation arrestors and DSUs create a secure operational environment.
  • Cost Optimization: Reduces costs through efficient energy usage and optimized vapor handling processes.
  • Versatile Applications: Adapts to various marine loading scenarios, providing flexibility in different conditions.
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Emission Reduction

John Zink leverages decades of unrivaled expertise and industry-leading technologies to deliver advanced emission reduction solutions for nitrogen oxides (NOx) and carbon monoxide (CO), helping operators across a wide range of industries meet stringent environmental regulations.

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Carbon Reduction

From carbon reduction and processing to the firing of low-emission alternative fuels in your combustion equipment, John Zink has proven capabilities to optimize your facility’s performance.

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Marine & Offshore

John Zink is known for its extensive experience and expertise in vapor control and combustion technologies for the marine and offshore market. With a proven track record of successful projects, we offer a comprehensive range of products including Gas Combustion Units (GCUs), low NOx burners, steam boilers, and multi-fuel combustion equipment.

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Terminals & Distribution

John Zink has a significant presence in the terminals and distribution market. Our expertise encompasses a range of products and services including vapor recovery units (VRUs), vapor combustion units (VCUs), and full-package systems tailored for complex multi-unit setups.

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Adapting to New EPA Vapor Emission Regulations with John Zink’s Expertise

As industries continue to evolve, regulatory landscapes shift to ensure safety and environmental sustainability. The recent updates to the EPA’s NESHAP Subpart R, BBBBBB, and NSPS Subpart XXa represent significant changes for facilities handling bulk gasoline terminals and vapor control equipment. Understanding and navigating these updates can be challenging, but with John Zink’s expertise and innovative solutions, compliance becomes not just achievable but an opportunity for operational improvement.

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Hai Lai, Head of Technology, Vapor

Meet Hai Lai, Head of Technology – Vapor at John Zink. Hai started as an intern in 2013, seeking industrial experience before deciding to stay due to the excellent equipment, company culture, and friendships. Over the years, he transitioned from project management to process engineering, eventually becoming Head of Technology for the vapor control team. His journey at John Zink has been marked by continuous learning, mentorship, and contributions to innovative projects like the NOxSTAR™ low NOx combustor technology.

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Ben Bolin, Applications Engineer

Meet Ben Bolin, who started as a process engineering intern with John Zink in 2020 and joined full time in 2021 after earning his bachelor’s in mechanical engineering. Drawn by Koch and John Zink’s culture and growth opportunities, Ben is a new equipment applications engineer for the vapor control equipment product line. He handles design work, technical customer interactions, and project support. Ben enjoys seeing projects grow from ideas to operational systems and values the business’ encouragement of creative problem-solving and professional development.

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Meeting USCG Standards with John Zink’s Portable Marine Vapor Control Equipment

In the highly regulated maritime industry, meeting stringent safety and environmental standards is crucial for operations. Recently, a customer in the Gulf Coast area faced a significant challenge: they needed portable marine vapor control equipment that met U.S. Coast Guard (USCG) requirements. With no existing infrastructure in place for vapor control, they turned to John Zink for a reliable and efficient rental solution.

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Marine Vapor Emission Control Systems

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Additional Offerings

Related To Marine Vapor Emission Control Systems

Vapor Recovery Units (VRUs)

Our Carbon Adsorption Vapor Recovery Units safely prevent harmful VOCs from reaching the atmosphere, are highly adaptable for a variety of applications, and can be customized to your specific system.

NOxSTAR™ Vapor Combustion System

Our NOxSTAR™ Vapor Combustion System combines proven burner technology with emissions control of less than 0.02 lbs NOx/MMBtu, so you can meet emissions regulations and get the performance you need without sacrificing reliability.

Vapor Combustion Units (VCUs)

Our Vapor Combustion Units (VCUs) have been field-proven in numerous applications and can achieve VOC destruction efficiencies greater than 99.99%, resulting in hydrocarbon emissions less than 10 mg/L.

Vapor Blower Units (VBUs)

Our vapor blower units (VBUs) are designed to effectively transfer VOCs and enhance operational safety by reducing the risk of vapor-related incidents.

Vapor Vacuum Control System (VAVACS)

The John Zink VAVACS™ eliminates fugitive emissions during loading for trucks, tanks, and railcars, ensuring compliance and efficiency. Integrating seamlessly with our vapor recovery and combustion units, it delivers near-zero emissions and reliable performance. 

Vapor & Biogas Equipment Services

We provide extensive services for vapor and biogas equipment. Our expertise in commissioning and maintaining landfill flares, vapor recovery units, and vapor combustion units ensures compliance with regulatory standards while minimizing emissions. We offer preventative maintenance plans to reduce unexpected downtime and extend equipment life. Additionally, John Zink addresses common issues like activated carbon degradation with innovative solutions like BWC Boost™. 

Partner With John Zink

With nearly a century of leadership in combustion and emission control, we are committed to being your trusted partner. Collaborate with John Zink for reliable solutions backed by expert service and support. 
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