Fired Equipment Services

Tuning

Precise tuning of your fired equipment is crucial for achieving peak performance and efficiency. Balancing air and fuel ratios is key to maximizing heat transfer while minimizing emissions. Our tuning expertise enhances combustion stability, reduces fuel consumption, and extends equipment life, significantly lowering the risk of unexpected malfunctions.

Troubleshooting

Experiencing issues? Our highly trained technicians are here to help. With decades of experience, deep knowledge, and access to cutting-edge engineering tools, we quickly resolve issues, getting you back up and running in no time.

With tools like InSite™, we can remotely access the PLC and HMI for more efficient and effective troubleshooting when necessary.

Duct Burner Service

With more than 1,000 installations worldwide, we are the global leader in industrial duct burner solutions. We specialize in resolving challenges related to industrial duct burners, regardless of the brand or manufacturer. Our commitment goes beyond design and installation – we are your go-to experts for comprehensive aftermarket support.

Burner Management System Functional Interlock Testing (BMS-FIT)

BMS-FIT is our process for validating the proper operation of instruments and devices associated with your fired equipment safety system. Our BMS-FIT service ensures your combustion unit functions correctly, protecting your equipment by shutting off fired equipment if conditions fall outside predefined parameters.

Aerial/Drone Inspections

We offer aerial inspections using Unmanned Aerial Vehicles (UAVs), or drones, providing a unique vantage point for complete views of flare stacks, ducts, and other combustion equipment. Drone inspections offer a safer, more cost-effective alternative to traditional methods. Our team provides detailed inspection reports covering both the condition and operation of your equipment.

Combustion Surveys

Regular, well-executed surveys and inspections by our team can help optimize combustion equipment efficiency and reduce overall costs. Our experts deliver a personalized report for your facility, detailing the parts, repairs, and steps required to keep your system running efficiently.

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Flare Inspections

Flares play a critical role in the safe and efficient operation of refineries and chemical plants. Neglecting their proper inspection and maintenance can lead to issues like poor combustion efficiency, pilot outages, re-ignition problems, structural damage, and potential regulatory penalties. John Zink offers comprehensive flare inspection services to ensure your flares operate at peak performance and safety.

MACT Testing & Compliance

John Zink has completed MACT inspections on more than 850 heaters and can put that experience to work for you. As required by standards, we inspect your burners and flame patterns, optimize CO emissions, and provide tune-up documentation. We also offer valuable services beyond MACT compliance to further optimize your equipment’s performance and operating costs.

NFPA Logic Review

John Zink offers NFPA logic review services, ensuring your boiler burners align with the latest safety guidelines. Our skilled technicians can remotely assess your systems for compliance, helping you avoid risks and meet insurance requirements. With expert insights, we provide recommendations for any necessary updates to your PLC program, supporting your operational efficiency and safety.