Skip to main content
Flare Systems

Steamizer® XP™ Steam-Assisted Flare

The Steamizer® XP™ Steam-Assisted Flare ensures superior combustion efficiency, smokeless operation, and reduced emissions, making it ideal for industrial flare applications.

Overview

The Pinnacle of Steam-Assisted Flare Technology

Our Steamizer® XP™ Steam-Assisted Flare represents the pinnacle of steam-assisted flare technology. Engineered to deliver high-efficiency combustion and smokeless operation, this advanced flare system significantly reduces emissions and enhances environmental compliance. The innovative design and robust construction of the Steamizer® XP™ ensure reliable performance across a range of industrial applications.


This flare offers optimal steam injection, which facilitates superior mixing of steam and waste gases, resulting in cleaner and more efficient combustion. This technology not only minimizes smoke but also reduces the formation of harmful pollutants, ensuring compliance with stringent environmental regulations. The system's durable design ensures long-term reliability and reduced maintenance, making it a cost-effective solution for industrial flare systems.

Features

  • Superior Combustion Efficiency: Advanced steam injection technology for cleaner combustion.
  • Smokeless Operation: Effective mixing of steam and waste gases ensures minimal smoke.
  • Reduced Emissions: Lowers the formation of harmful pollutants, enhancing environmental compliance.
  • Durable Construction: Robust design for long-term reliability and reduced maintenance.
  • Staged Steam Capable: Allows addition of staged steam technology to reduce steam consumption at turndown.  
  • Cooling Steam Reduction (CSR) Capable: Allows addition of CSR technology to reduce steam consumption during purge conditions.

Benefits

  • Reduced Operating Costs: Highest steam efficiency in the industry, reducing operating costs. 
  • Environmental Compliance: Meets stringent regulations with reduced emissions and smokeless operation.
  • Cost-Effective: Long-lasting performance with minimal maintenance requirements.
  • Operational Efficiency: High combustion efficiency ensures effective waste gas management.
  • Versatility: Suitable for a wide range of industrial applications, offering reliable performance under various conditions.
Enhancement

XP-Staged Flare Tip

The John Zink XP-Stage Flare Tip is the cutting-edge flare tip technology that offers exceptional performance with reduced steam consumption and improved efficiency at turndown.


It is designed to provide maximum smokeless capacity while ensuring stable combustion characteristics and extended tip life.  The XP-Staged Flare Tip incorporates straight Steam/Air (S/A) tubes and patented Minimum Steam Technology, to achieve high smokeless capacity while maintaining high efficiency (low steam to hydrocarbon ratio) across the full range of flow rates. Injection of steam into a single location eliminates a mis-operation mode that can occur on older internal tube type flare tips, simplifying operation.
a factory with a grassy field

Gas Processing

John Zink offers a range of products tailored to meet the needs of the gas processing industry, including vapor recovery units (VRU), vapor combustion units (VCU), and full package systems. Our commitment to environmental compliance, operational efficiency, and customer support positions us as a trusted partner in this sector.

Learn More
a large factory with a field of grass

Refining

John Zink is a global leader in combustion and emission control, with a strong presence in the refining market. Our extensive portfolio includes advanced process burners, flares, and vapor control systems designed to enhance operational efficiency, safety, and environmental compliance for refining operations.

Learn More
a large tanker ship in the water

Liquefied Natural Gas (LNG)

John Zink has advanced solutions, including flares and vapor recovery systems, designed to optimize LNG operations and ensure compliance with stringent environmental regulations. John Zink's commitment to innovation and customer-centric approach has positioned the company as a trusted partner for LNG projects worldwide.

Learn More
a large industrial plant with many pipes

Petrochemical & Chemical

John Zink serves the petrochemical and chemical industries with advanced combustion solutions and emission control systems. With a focus on reducing emissions, improving efficiency, and enhancing safety, our expertise is backed by a strong reputation and a history of innovation in this sector.

Learn More
a large industrial plant with a windmill

3 Proven Ways to Optimize Your Flare Systems and Reduce Emissions: Advanced Insights for Refinery Operators

Refineries rely on flares to safely burn waste gases, but these systems can also be significant sources of greenhouse gas (GHG) emissions. With tighter regulations and increasing sustainability goals, optimizing flare systems is essential. This article outlines three proven methods to reduce emissions and enhance flare efficiency, sharing advanced insights from John Zink’s decades of experience.

Learn More
a fire coming out of a tower

Innovative Steam Flare Technology Significantly Improves Samsung Total Plant Flaring Operations

Samsung Total Petrochemicals Co., Ltd. replaced a steam-assisted flare tip at their main olefin plant in Daesan, Korea, with the STEAMIZER® XP™ technology from John Zink to increase smokeless capacity, enhance steam efficiency, improve flame stability, and reduce noise pollution. The results were impressive: smokeless capacity increased by approximately 195%, from 40,000 kg/hr to 117,800 kg/hr, using the same steam supply rate, and the flare became quieter and more stable. This success led Samsung Total to order another STEAMIZER XP-60 for the same facility.

Learn More

Steam-Assisted Flares

Learn More
Additional Offerings

Related To Steamizer® XP™ Steam-Assisted Flare

LRGO™ Multi-Point Ground Flare

Our LRGO™ Multi-Point Ground Flare offers exceptional reliability, an extended lifespan, smokeless performance, and industry-leading flow rates, making it a superior choice for industrial flare systems.

Kaldair® Multipoint Indair™ (KMI™) Flare System

The Kaldair® Multipoint Indair™ (KMI™) Flare System by John Zink offers advanced multipoint technology and unlimited turndown with low energy consumption pilots for smokeless operation and high efficiency in industrial flare applications.

Fin Plate Burner for Enclosed Ground Flares

The fin plate burner is a cutting-edge solution designed for enclosed ground fares, offering efficient and smokeless combustion without the need for assist media such as air or steam. This innovative burner operates effectively even at low operating pressures, making it a versatile choice for emission control.The John Zink fin plate burner is proven to perform in applications ranging from cryogenic LNG to olefins production.

Pressure Assisted Flare

John Zink’s pressure-assisted flares are engineered to deliver the highest smokeless capacities and the lowest radiation levels among pressure-assisted flare designs.  The Kaldair® Indair and Kaldair® Multipoint Indair™ (KMI™)  flare systems stand out for their ability to operate smokeless at almost all waste gas flow rates without the need for assist steam or air. All John Zink’s pressure-assisted tips (Indair, KMI, Hydra, Poseidon, KSP) use proprietary high-pressure burner technology to produce stable and smokeless combustion with a high destruction efficiency.  These flare tips produce stiff, low emissivity flames that minimize thermal radiation resulting in lower boom lengths and stack heights. 

Rentals

When your combustion equipment needs service, we’ve got you covered with our seamless rental solutions. John Zink offers a wide range of high-quality rental equipment, ready for immediate deployment. Our team ensures a smooth installation process, minimizing downtime and keeping your operations running without interruption. With industry-leading expertise and high-quality rental equipment, we are your one-stop solution for all your service needs.

Upgrades, Retrofits & Revamps

At John Zink, we specialize in upgrades, retrofits, and revamps that can breathe new life into your existing combustion and emissions equipment, maximizing efficiency and reliability. Our team of experts can work closely with your site or facility to assess your current equipment and identify opportunities to enhance performance, improve safety, and meet evolving environmental standards without the need for full system replacements. 

Partner With John Zink

With nearly a century of leadership in combustion and emission control, we are committed to being your trusted partner. Collaborate with John Zink for reliable solutions backed by expert service and support. 
Let's get started

Please select a language

English العربية 中国传统