Upgrades, Retrofits & Revamps
At John Zink, we specialize in upgrades, retrofits, and revamps that can breathe new life into your existing combustion and emissions equipment, maximizing efficiency and reliability. Our team of experts can work closely with your site or facility to assess your current equipment and identify opportunities to enhance performance, improve safety, and meet evolving environmental standards without the need for full system replacements.
Comprehensive Retrofit Solutions
Ignition & Detection Enhancements
Upgrade to automated systems for better precision and reliability. Our automated systems detect pilot flame out, provide automated relight sequence, and confirm proof of flame. This reduces need for operator intervention and concern for non-compliance with regulatory requirements.
Steam & Assist Gas Efficiency
Implement energy-saving measures to reduce operational costs. We conduct thorough energy audits to identify inefficiencies and recommend solutions such as heat recovery systems, optimized combustion air supply, and improved insulation.
Process Review and CFD Capabilities
When your systems require a more in-depth analysis, our process & CFD team come into play. We specialize reviewing system performance for changes in operation and compliance with regulatory requirements as well as modelling flow characteristics, heat transfer, and gas dispersion from the flare tip. Our revamp services cover:
Performance Evaluation
Detailed evaluation of your current setup to identify opportunities for improvement. Our experts use advanced diagnostic tools and simulation software to pinpoint performance bottlenecks and recommend targeted improvements.
Computation Fluid Dynamics
Incorporating the latest technology to replace outdated components. We provide custom-engineered solutions that include the replacement of burners and other critical components with high-efficiency alternatives.
Test Center Capabilities
Streamlining processes to enhance throughput and efficiency. Our team works with you to re-engineer process flows, reduce downtime, and implement best practices for maintenance and operation to ensure long-term reliability and performance.
Strategic Upgrades for Future-Ready Operations
Future-proof your operations with John Zink's upgrade services. We provide strategic upgrades that not only meet current demands but also anticipate future challenges. Our upgrade solutions include:
Capacity Expansion
Upgrading systems to handle increased production demands. Our capacity expansion projects include review of existing flare designs, equipment modifications or new staged system design for additional capacity.
Installation Services
Koch Engineered Solutions installation service team Koch Specialty Plant Services (KSPS) provide installation service support for all John Zink products. John Zink & KSPS work together as one team to deliver and install projects on time and on budget. KSPS personnel are embedded in John Zink facilities which allows for close collaboration between engineering, design, and construction management. This partnership leads to more efficient planning and executing of projects.
Partner With John Zink
With nearly a century of leadership in combustion and emission control, we are committed to being your trusted partner. Collaborate with John Zink for reliable solutions backed by expert service and support.