Flare Parts
Our durable, high-quality flare parts are designed to maximize system reliability and safety. These parts include replacement components and upgrades to keep your flare systems operating efficiently while ensuring compliance with environmental regulations.
Pilots
Our flare pilot systems are engineered for reliability under all operating conditions. We provide a variety of pilots that are easy to install and maintain, ensuring consistent performance.
WindPROOF
The WindPROOF pilot is specifically engineered to maintain stable and reliable operation despite high wind velocities and gusts. Its robust design minimizes the risk of flameouts, which is critical for continuous flare operation.
- High Wind Resistance: Proven to operate in wind speeds in excess of 160 mph.
- Rain Resistance: 30+ inches per hour.
- Self-Aspirated: Does not require plant air, ensuring operation during plant upsets.
- Low Maintenance: Durable materials and design reduce the need for frequent servicing.
EEP-500
The EEP-500 pilot is built to deliver consistent and reliable ignition across various operational scenarios. Its robust design ensures long-term functionality even in the most challenging environments.
- Adaptable Ignition: Engineered to ignite a wide range of gases, offering flexibility for diverse flare systems.
- Durability: Constructed with high-quality materials to withstand harsh conditions and ensure longevity.
- Ease of Maintenance: Designed to facilitate straightforward maintenance, reducing operational downtime.
KEP-100
Renowned for its reliability, the KEP-100 pilot is an industry standard that provides consistent performance and longevity.
- Robust Construction: Built to last and withstand the elements.
- Ease of Use: Simple to install and maintain, reducing downtime.
- Versatile Application: Suitable for various flare systems, including enclosed ground flares.
Zeus
The Zeus pilot offers superior performance with its high energy ignition and versatile design, suitable for a wide array of flare systems.
- High Energy Ignition: Ensures reliable ignition in variable conditions.
- Flexible Mounting: Can be installed in multiple orientations to fit specific flare designs.
- Advanced Monitoring: Capable of remote monitoring to quickly identify any operational issues.
Instafire
The Instafire pilot system is designed for rapid ignition and is ideal for situations where quick response is paramount.
- Quick Ignition: Ignites flare gases swiftly to minimize emissions.
- Energy Efficient: Uses less fuel than traditional pilots, reducing operational costs.
- Reliable Operation: Ensures consistent performance, providing peace of mind.
- Flame ionization: Detects the presence of a flame.
Mixers
Optimize combustion with our high-quality mixers, ensuring proper mixing of air and gas for efficient flaring.
Monitoring Devices/Systems
We understand the importance of accurate and reliable monitoring systems for ensuring the safety and efficiency of your flare operations. Our range of innovative monitoring devices is designed to provide real-time data and insights, helping you maintain optimal performance and compliance with environmental regulations.
Visual Monitoring – PilotEye 2000
The PilotEye 2000 system is a cutting-edge solution for visual monitoring of pilot status and flare performance. It provides a clear, continuous view of the pilot and flare tip, enabling immediate response to operational changes.
- High-Quality Imaging: Delivers clear video even in challenging environmental conditions, including low light and fog.
- Remote Monitoring: Enables operators to monitor flare status from the control room, enhancing safety and convenience.
- Durable Design: Constructed to withstand the rigors of industrial environments, ensuring long-term reliability.
Acoustic Monitoring – SoundPROOF Monitoring System
The SoundPROOF Monitoring System utilizes advanced acoustic technology to detect flare combustion noise, providing a direct measurement of flare efficiency and combustion stability.
- Non-Intrusive: Acoustic sensors do not require contact with the flare or pilot, reducing maintenance needs.
- Real-Time Analysis: Offers immediate feedback on combustion conditions, allowing for quick adjustments.
- Versatile Application: Suitable for all flare types, enhancing the safety and environmental performance across your operations.
Thermocouples
Thermocouples from John Zink are essential tools for measuring temperatures within your flare system, ensuring that it operates within the designated parameters.
- Fixed and Retractable Models: Choose from our range of fixed or retractable thermocouples to suit your specific system requirements.
- High-Temperature Capability: Our thermocouples are designed to withstand extreme temperatures, providing accurate readings in any environment.
- Durable and Reliable: Made with high-quality materials, our thermocouples are built to last, ensuring continued performance and reduced maintenance.
Wires
We offer a range of durable and high-quality wires, including thermocouple extension wires designed to maintain signal integrity over long distances, and ignition wires that provide reliable electrical connections for your ignition systems. Both are engineered to withstand the harsh conditions of industrial environments, ensuring continuous and efficient operation of your equipment.
Tips
Pilot Tips
Our pilot tips are designed for durability and efficiency, ensuring reliable ignition and stable operation across a spectrum of flare systems. They are crafted to meet the highest standards of quality, providing you with a dependable component that integrates seamlessly with your pilot assembly.
Burner Tips
Whether you are operating gas, steam-assisted, air-assisted, or pressure-assisted flares, we have burner tips that are tailored to your system's requirements. Our burner tips are designed to maximize combustion efficiency while minimizing emissions.
Ignition System Components
John Zink’s comprehensive ignition system components are meticulously designed to meet the stringent requirements of industrial combustion systems.
Flame Front Generator (FFG)
Our Flame Front Generators are robust systems designed for consistent and secure ignition. FFGs are composed of several key components:
- Ignition Chamber: Durable chambers that facilitate the safe and controlled ignition of the fuel-air mixture.
- Regulators: Precision-built to manage and stabilize gas and air pressure, ensuring a consistent fuel-to-air supply to the igniter.
- Ignition Transformers: High-quality transformers that provide the necessary voltage for spark generation.
- Pressure Monitoring Devices: Essential for overseeing the gas pressure within the ignition system to maintain optimal performance.
Programmable Logic Controller (PLC)
Programmable Logic Controllers are at the heart of modern combustion control systems, offering:
- Advanced Control: Sophisticated algorithms provide precise management of ignition sequences and burner operations.
- Integration Capability: Easily integrates with existing systems for a seamless upgrade to automation and control.
- User-Friendly Interface: PLCs feature intuitive interfaces for monitoring and adjusting system parameters, simplifying the operator’s workload.
Electrical Ignition
For straightforward and efficient ignition, our electrical ignition components include:
- Ignition Transformers: Supply the high voltage necessary for generating sparks in electric igniters, ensuring reliable ignition.
- Ignition Probes: Designed for direct spark ignition systems, these probes are crucial for initiating the combustion process in a variety of burner applications.
The Right Brands for the Job
When it comes to extending the life of your equipment and keeping your operations running efficiently, relying on the right brands matters. That’s why we partner with the best in the business to deliver replacement parts that make a difference. From pilots to burner tips to monitoring systems, we can provide high-quality parts from reputable manufacturers, where and when you need them, to ensure seamless integration and long-lasting operation.
Partner With John Zink
With nearly a century of leadership in combustion and emission control, we are committed to being your trusted partner. Collaborate with John Zink for reliable solutions backed by expert service and support.